Many industries use heat exchangers. A good heat exchanger supplier can assist you in many ways, starting with the selection process.
What is a Heat Exchanger?
A heat exchanger is a device that transfers heat between a solid object and a fluid, or between two fluids. Heat exchangers have a wide variety of uses, from home appliances to industrial plants.
Have you ever wondered how your pool stays warm on those cold fall nights without direct heat? A heat exchanger uses either a solar-heated water circuit or a boiler to heat your pool. Heat exchangers use conduction, a type of energy transfer, for heating.
Did you realize that inside smokestacks there are very likely heat exchangers? They are installed so as much heat as possible is kept inside the plant and used as a source of energy, rather than just expelling all the heat into the atmosphere.
What are Some Other Uses of a Heat Exchanger?
Heat exchangers are found in our everyday life, although we’re probably not even aware of them. They are widely used in refrigeration, air conditioning, cars, ships, planes, chemical plants and even sewage treatment centers.
Without a heat exchanger, your car wouldn’t make it very far in the summer heat, breaking down due to a lack of a cooling system. Your home or office air conditioning would also be extremely inefficient. Without a mechanism to draw the hot air out of the building, it would be impossible to cool down.
Types of Heat Exchanger to Choose
Choosing the right heat exchanger for your business depends on the kind of product you manufacture and how complicated your manufacturing process is. Things like viscosity, fibers and particulates affect the type of exchanger you need.
A good supplier can help you through the process. He or she will take the time to understand your business and direct you to the right choice of exchanger.
Cost is almost always something you must consider. Heat exchangers use a lot of energy, and the cost of running one can be high. Finding one that fits your operations and is energy efficient requires product knowledge that a good heat exchanger supplier can provide.
A good supplier will help you determine if the money you invest in the right heat exchanger can bring down the total cost of ownership over the lifetime of the exchanger. You should consider the cost of running the exchanger over several years, not just the current purchase year.
This likely argues for a slightly more expensive but more efficient exchanger. A knowledgeable heat exchange supplier representative should be able to help you calculate these costs.
Cleaning and Maintenance
For your heat exchanger to work properly, you must keep it cleaned and maintained. A good supplier will explain the differences in the cleaning and maintenance requirements for the different types of systems. The supplier’s customer service section should be ready and able to answer all questions regarding repair and installation, in addition to cleaning and maintenance.
Find a supplier who is readily available to get your heat exchanger back in working order when it needs a tune up. Heat exchangers are self-sufficient once installed, but like most things, they will wear down over time. Although they are built to withstand extreme pressures and heat, even the most expensive, highest quality heat exchangers will break down eventually.
A break down can come in the form of clogging or corroding, which leads to wasted energy, reduced efficiency and even premature equipment failure. Proper cleaning is recommended to keep your heat exchanger running at its optimum.
An experienced supplier will save you thousands down the road. Find a supplier who has good user reviews. The company should stock or have access to the latest equipment and offer preventative onsite maintenance.
Find a supplier who encourages regular, ongoing inspections and is available to come to your site to assist you, if necessary. It works in your benefit to find a supplier who can provide cleaning services, as well as general maintenance. Spend the time researching a company that understands the importance of regular, ongoing inspections and actively encourages you to have this done regularly.
Find a supplier who is knowledgeable and can provide you with the best care possible. It is important to realize that heat exchangers will break down, regardless of precautions. By choosing the right supplier, you will have a partner who can not only assist you with the selection process, but will be there to support you throughout the life of the exchanger, whether you need it in a nuclear plant, a pool, a cooling tower or any other industry.